
AI-driven predictive maintenance and machine auditing platform for bioreactors that analyzes PLC data via Modbus to detect early-stage performance degradation, maintenance risks, and operational inefficiencies. The system monitors agitation load, temperature stability, pH/DO behavior, and process deviations to improve reliability, reduce downtime, and ensure audit-ready operational transparency through real-time dashboards.

Column Integrity Guard monitors hydrodynamic stability, pressure variation, and flow behavior in enzyme-based packed-bed bioreactors to detect early signs of channeling, bed compaction, and performance degradation. Integrated PLC data enables predictive maintenance and continuous machine auditing, ensuring process consistency, yield protection, and reduced risk of unexpected column failure

MT-Tool Guard is a diameter verification and predictive maintenance system for machine tools that uses PLC data via Modbus to track dimensional accuracy, detect tool wear patterns, and identify process deviations. The platform provides continuous machine auditing, enabling early intervention, reduced scrap rates, and improved production consistency through real-time monitoring dashboards